Soldering is a method for chemically joining items by using heat. There are many types of soldering, but by far the most common is using a tin alloy to join copper parts. This is a staple of electronics manufacturing, and the focus of this article. The "Basics" section will give you some very condensed core insights to get started with soldering without missing important information.
Basics
- Do not use the soldering iron to exert physical force.
- There is a substance called flux that is a component of solder. Basically this serves to make the liquid solder flow correctly and distribute itself onto the component pins/pads. Flux is completely essential to soldering, and incorrect usage of flux is the most common source of error and misery for novice solderers.
- Flux is single use, meaning that it will only function for a single heating. When initially soldering a joint, the flux in the solder thread will do the job for you. If you have to reheat a joint, additional flux must be added externally. At Omega Verksted, you can find additional flux in the Poison Fridge.
- When adding external flux, don't be afraid to add too much (although please don't waste excessively)
- Use a claw stand ("helping hand") to align the items you are soldering if necessary.
- In general, the solder joint should have a "nice" slope. It should not be too concave or convex.
- In general, soldering a joint should take 2-5 seconds.
- If the solder joint is not heating up fast enough, almost universally the thing to do is to use a bigger soldering tip. A very coarse rule of thumb is that the soldering tip should be around the same size as the pad on your PCB. You can ask a board member if you can't find a bigger tip.
- The Metcal soldering stations at Omega Verksted do not allow for adjusting the tip temperature, because they automatically use the optimal tip temperature for the lead free solder stocked by Omega Verksted.
Advanced
The goal of optimal soldering is to obtain an intermetallic layer (the layer of bronze between the copper and the tin) of the optimal thickness. This has been empirically determined to be around 1μm.
Reflow Soldering
The most common technique in industrial electronics manufacturing. Generally gives better results for small or fine-pitch components unless you are extremely good at hand soldering. Omega Verksted has decent equipment for doing reflow soldering.
See Loddeovn.